Synergy DFC

We have installed capacity of 500,000 lbs./week, all dyed in our pressure jets of various sizes. Surely we can assign one or more jets to your lot size requirements, always assuring proper color management and repeatability between lots. Our state-of-the-art five chamber, three pass tumble dryer is our latest addition in the modernization of Synerg... y DFC. This variable speed dryer can automatically adjust the percentage of overfeeding and final moisture content of your tubular goods. With the installation of this machine, we have more than doubled the capacity of drying throughput of our mill. Synergy has one of the most extensive napping and shearing departments in the industry. Our production facilities include napper lines for open goods, tubular goods, open Lycra and non-loop face fabrics. For fabrics like Polar Fleece, Synergy has TWO one pass shearing machines that produce a beautiful product. We are fully equipped to handle both woven and knitted fabrics, up to a width of 82 inches. Presently, our product mix is approximately 50% woven and 50% knitted. Our personnel are equally comfortable processing either type of fabric. Our vast experience dyeing and finishing color matched collars and welts allow us to deliver a perfect combination for your customers. All pieces are inspected and carefully folded and labeled for an attractive delivery package. Synergy SDFC, LLC is certainly prepared to finish any tubular goods up to a width of 38 inches. The goods are dyed, passed through our "quetch" (actually a tripod arrangement) where any special finishes and/or softeners are added, de-twisted and prepared for the dryer. Our new shrink dryer will take over from there. With an overfeeding capability, we can shrink your goods as much as required BEFORE it goes to compacting. This marvelous dryer totally relaxes your goods and calculates the temperature and speed of the dryer taking into consideration the degree of shrinking and residual moisture content. Your goods are compacted to your exacting standards, ...Read More