Jake Aasness

Programming and Tooling Optomization at Mingo Manufacturing , Inc.

Location:
8091 NORTH 115TH EAST AVE., Owasso, Oklahoma, United States
Company:
Mingo Manufacturing , Inc.
HQ Phone:
(918) 272-1151
Wrong Jake Aasness?

Last Updated 12/5/2016

General Information

Employment History

Designer  - Logan Kline Tools

Designer  - KLINE TOOL CO INC

Contributor  - American Machinist

Web References  

http://americanmachinist.com/cutting-tools/even-hem-toolpaths-success-turns-tool

Kline Oilfield Equipment's Jake Aasness (right) with IMCO Carbide Tool representative Chris Cooper.
At Kline Oilfield Equipment Inc. in Tulsa, Jake Aasness combined new high-efficiency machining software with a general-purpose end mill, and the results raised some eyebrows and tool life (by 500%) and reduced cycle times (by 86%.) It also landed the shop on YouTube. Aasness handles programming and technical applications for Kline Oilfield Equipment. While testing new high-efficiency tool path software, an order for 718 Inconel ball valves arrived. Kline gets this order once or twice a year, Aasness said. "It's an absolute nightmare every time. So Aasness tried the only other tool he had: an IMCO 3/8-in., four-flute Everyday Advantage end mill with AlTiN (Spector) coating. "I like IMCO end mills," he said. "I just think they're really good tools." IMCO Carbide Tool develops advanced cutting tools and supplies advanced end mills to manufacturers supplying the aerospace, automotive, energy, medical instrumentation and mining industries. Chris Cooper has been Kline's IMCO representative for more than eight years, and explained that Aasness has been using these general-purpose end mills throughout that time, but never in Inconel. Aasness added that he also likes using IMCO's high-performance POW-R-FEED and enDURO end mills, but none of those were on hand on the day the Inconel ball valves order arrived. Aasness said he ran the end mill wet at 4,074 rpm and 50-60 ipm. He was so impressed that he took video of the tool pocketing the ball valve and asked Cooper to post it online with several other videos using IMCO tools. "In the video, we cut a 2-1/2-in. diameter pocket in Inconel 0.486-in. deep in one pass," he said, "and Inconel's not even listed in the application chart! Aasness can be heard over the sound of the tool running in the video, saying: "If I hadn't run this myself, I would probably tell you it was impossible to run these feeds and speeds. … This is pretty wild." During the test, the end mill completed two parts without a hitch. Then Aasness used it to run 12 parts in 4140 heat-treated stainless steel. "It probably could have run 10 more," Aasness added. Now, he gets five parts per tool (compared with less than two, at most.) He pushed the speed to 6,000 rpm and the feed to 100 ipm, with great results.

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