001007: Board Finds Cause Of Hessi Mishap -
[Cached Version]
Published on: 5/12/2000
Last Visited: 10/25/2001
Mishap Board Chairman Denny Kross , Manager , Engineering Systems at NASA's Marshall Space Flight Center , Huntsville , AL , said a misalignment between two pieces of the test stand led to an abnormally high level of static friction.The computer used to control the test then tried to compensate and induced too large a shock into the satellite.
It's similar to what happens when you are trying to close a sticky , wooden window that's just a little out of kilter in the frame , Kross said.As soon as the window starts to stick , your brain says , 'push down harder.' And if you are not careful , you can push so hard that , when the window does break free , its slams down onto the bottom of the window sill..
To prepare for the test , the satellite is mounted on a device called a slip table , which attaches atop a large slab of granite mounted to the floor.
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Two primary factors contributed to the accident , Kross said.One was the absence of a scheduled maintenance program requiring periodic inspections of the shake table.The other was the lack of a procedure requiring the test team to look for any shaker performance problems in the pre-test data.Had either of these procedures been in place , this incident could have been avoided , Kross said.
The Board has made a number of recommendations in its report for changing processes and procedures used by NASA for vibration tests.The JPL test team responded magnificently in the wake of this incident , he said.
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Kross said other recommendations , such as refurbishing the shaker and implementing over-test protection methods , also are underway at JPL.As a result of the Board's work , new procedures were put in place at NASA's Goddard Space Flight Center , Greenbelt , MD , where similar testing is done , and alerts have been sent to other sites in the U.S. and overseas where satellites undergo vibration checks.
The HESSI satellite will be repaired and re-assembled at the University of California , Berkeley , which is serving as the prime contractor on the project and is home to the principal investigator.HESSI will be returned to JPL for continued spacecraft testing after re-assembly.Launch plans will be announced when available.