Prefilled Syringes IG Discusses Breakage Solutions -... -
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Last Visited: 10/30/2009
Eric Berg, Director, Supplier Quality, Amgen, launched directly into the heart of topic by asking the audience rhetorically: “A fundamental question is how do we make the problem of glass breakage go away?†He offered two “simple†solutions: “One, acknowledge that it is a problem and two, drive an action to make it go away.â€
In reality, there are no simple solutions.
Berg noted that there has been some reconsideration of glass as a primary packaging material. “I think it is something for us to look at,†he said.
As to why industry should pursue a zerodefect approach, Berg asked attendees to put themselves into the mindset of a consumer safety officer: “A consumer safety officer perspective might be that not one defect should make it into the hands of patients.†Even if a glass defect did not prevent a patient from using a prefilled syringe product, the consumer safety officer might see other problems, including microbial contamination.
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In the end, Berg agreed with the regulatory view about zero defects: “I would give my advocacy that we look at glass holistically, that we seek as an industry to work jointly with suppliers, that we see glass breakage as a problem, that we need to have a sense of urgency to drive solutions and see zero defects as a target.
I think that that is key.†Just as an airplane traveler would not accept “six sigma,†demanding perfection upon every plane, a patient demands perfection, also.
Berg challenged the audience to consider what might be done to achieve zero defects and to think hard about alternatives to glass.
Berg found a partisan in Justin Wright, PhD, Manager, Bio-Analytical and Pharmaceutical Sciences, BD Medical, who stated, “Continuous improvement is not good enough anymore.†During his presentation, called “Next Generation Automated PFS Production: A Holistic Approach to Quality by Design,†Wright touted the use of sound design strategies to prevent defects.