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This profile was last updated on 7/4/14  and contains information from public web pages and contributions from the ZoomInfo community.

Richard D. Kay Sr.

Wrong Richard D. Kay Sr.?
 
Background

Employment History

  • Chief Executive Officer
    Champion Bearings Inc
  • Founder and Chief Executive Officer
    Champion Ball Bearings , Inc.
  • Manager
    Development Test Laboratories

Education

  • BSME
    Michigan Technological University
  • degree
    M.I.T. Associate
10 Total References
Web References
Champion Bearing - About the CEO
www.championballbearings.com, 4 July 2014 [cached]
Richard D. Kay, CEO of Champion Bearings, Inc. is a graduate of Michigan Technological University (BSME), and has a degree from M.I.T. Associate in science. He worked as an engineer-in-training at Detroit Diesel Engine Division from 1962 until 1969 when he was hired by Mattel Toy Co. in Hawthorne, California. He worked there as Manager of the Development Test Laboratories from 1969 until 1976. He is the founder and CEO of Champion Ball Bearings, Inc. from 1976 to present. He is the father of three children and a resident of Palm Springs California since 1979.
DiMora Motorcar - Press Room
www.dimoramotorcar.com, 6 May 2008 [cached]
Richard Kay Champion Bearings, Inc. 800-900-2236 RichardKay2233@aol.com
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We still produce steel bearings for customers who want them," said Richard Kay, CEO of Champion Bearings.
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"In designing the Natalia SLS 2, DiMora Motorcar has set extremely high standards for its suppliers to meet," said Kay.
In Hub Performance By Richard ...
www.championbearings.com, 8 Oct 2007 [cached]
In Hub Performance By Richard Kay
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Richard Kay (left), CEO and Engineer from Champion Bearing congratulates MIT team captain and driver Goro Tamal on his victory.
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Richard Kay, CEO and design engineer for Champion Bearing congratulated Goro Tamai of MIT on his victory.
Champion Bearings Contact List
www.championbearings.com, 6 Jan 2008 [cached]
Richard KayCEO RKay@championbearings.com
"We can make bearings that fit ...
www.jobshoptechnology.com, 18 Mar 2008 [cached]
"We can make bearings that fit into a wrist watch, on up to bearings that are 2-½ feet in diameter that are used in giant electricity-generating windmills," says Richard Kay, Champion Bearings CEO and chief engineer."What we typically produce are custom-made, ceramic, specialty ball bearings for high-tech applications.Our bearings can be used for harsh environments, for high-speed applications, machinery with high loads, high- and low-temperature applications, and for machinery used in a vacuum.We also do a lot of work for other bearing manufacturers that can't handle the more precision work with special requirements."
Champion Bearings has been in the forefront of bearing technology since the company's inception in 1979, when Richard Kay, a graduate of Michigan Tech University, started the company in Palm Springs.Much of his approach to bearing manufacturing has to do with the theories of tribology, the science of friction, wear, and lubrication, a discipline in which he earned an honorary degree from MIT.
"I don't have any proprietary technology because I don't believe in hiding what I do," says the company's CEO."If the technology's going to get out, it will get out.My ion-deposition process could be called proprietary, but it's so complex that I doubt if anyone could figure it out."
With Bearings Like These, Who Needs Oil and Grease? Kay believes that ceramic bearings can even play a part in reducing the use of fossil fuels in the industrial sector."If manufacturers in the U.S. converted from steel bearings to ceramic bearings in just one size of bearing, I feel the country could save over one million barrels of oil per year," says Kay."To back up my theory, I went to the Federal Trade Commission to see how many metal ball bearings are sold in the U.S. in one year.They told me it was 600,000,000.If they are all ¼-inch or ?-inch, I figure it would take one million barrels of oil to lubricate them."
Kay explains that hydrocarbon lubricants smooth out the surface of metal bearings, which have peaks and valleys that are visible under a microscope.Hydrocarbon or fluorocarbon lubricants are often used to fill in the valleys to keep the peaks from touching.But he believes there's a better way of handling micro-weld adhesion.
"The area of contact is so miniscule that, for example, a force of ten pounds on the bearing generates a pressure of over a million pounds per square inch," Kay theorizes.
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In one test that Kay performed, he tested a flywheel with a load using ceramic bearings and races, which are mounted on a trunnion.He brought the flywheel up to 7,000 rpm, and then measured the coast down time."It took 350 seconds for it to stop rotating," Kay maintained."When I did this with metal bearings and races with oil and grease on them, they slowed down in less than 60 seconds.So this is a huge amount of torque and energy being absorbed by the system."
Ion Deposition Process Provides Dry Film Lubrication Richard Kay and his small staff do all of the designing, engineering, and prototype manufacturing in his small plant in Palm Springs, using mostly CNC milling machines and lathes.About four years ago, Kay was asked to make a ceramic ball bearing component for an electric motor that goes into a mechanical heart."Six people are walking around on the east coast todayâ€"completely wellâ€"using the heart that has our bearings inside it," Kay stated proudly.
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"We do a lot of work for Maxum Motors, both AC and DC motors, and with Optical Coating Laboratories Inc., (OCLI), a company that makes optical lenses, many of which are used in vacuum chambers," says Kay.
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"In one instance, a customer had some seals that were leaking oil, so we added Teflon seals to the bearing," Kay explained."We also make angular [contact] ball bearings with a Teflon seal."
Design and engineering is a key element for precision, high-tech bearing applications.When designing a new bearing, Kay first asks his client about the environmental conditions in which the bearing will be used.Is the environment hot or cold?
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In one test, Kay took a ¼-inch diameter ceramic ball bearing, put it on a steel plate, and hit it with a 35-pound sledge hammer.He said he could not break it or even put a scratch on it.
Engineered plastics, such as PEEK, Teflon, and Vespel are also used extensively at Champion.The company has recently developed a Teflon molybdenum disulfide material suitable for retainers.Kay recently talked to ten engineers at OCLI.He convinced them to use a zirconia ceramic for a particular bearing application.
"The thermal expansion characteristics of zirconia are almost identical to their stainless steel housings," Kay explained.
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